IPG Battery Welding 

IPG offers a range of battery laser welding solutions for battery manufacturers. Discover their range of products with local service and support from Industrial Laser Solutions.

Shop now

About IPG’s Battery Welding Technology 

IPG Photonics is an industry leader in battery laser welding, with a range of solutions designed for modern battery production. Its products are widely used in EV, energy storage, aerospace, defence, and medical power systems, making it a popular choice among manufacturers. 

IPG systems are known for their high-speed, low-heat-input welding of critical battery components, including cell tabs, busbars, foils, and module interconnections. At Industrial Laser Solutions, we offer the latest IPG solutions to help Australian and New Zealand manufacturers improve their battery welding efficiency. 

Why IPG for Battery Laser Welding? 


Ultra-low spatter and minimal heat-affected zone (HAZ)


Scalable laser power options to suit multiple applications


High-precision welding of copper, aluminium, nickel, and similar materials


High process repeatability, ideal for automated and high-volume production


Excellent electrical and mechanical weld quality for long-term battery performance


Local support and service by Industrial Laser Solutions

Our Range of IPG Battery Welding Solutions

Range of IPG Battery


EV-Cube and EV-Flex Battery Module Welding Systems

The EV-Cube and EV-Flex Battery Module Welding Systems are fully automated, turnkey battery welding solutions that effectively weld busbars to cells in battery modules. Designed for global EV and battery manufacturers, it is the pinnacle of battery laser welding solutions. 


Welding speeds up to 15 cylindrical cells per second.


Optional Real-time Weld Measurement add-on


Welds copper, aluminium, nickel, stainless steel, nickel-plated steel, and nickel-plated copper


Can be configured for both manual and conveyor-fed part loading


Accommodates modules up to 1 x 1 m, and as heavy as 450 kg


Suitable for standard process development, prototype and low-volume production welding

EV-Cube and EV-Flex Comparison



EV-Cube System 

EV-Flex System 
Cell TypeCylindrical, Prismatic, PouchCylindrical, Prismatic, Pouch
Welding Speed15 Cells per Second4+ Cells per Second
Max Module Size1100 L × 1100 W × 600 H1200 L × 1000 W × 300 H
MaterialsAluminium, Copper, Steel, DissimilarAluminium, Copper, Steel, Dissimilar
Weld Position Accuracy±50 μm±260 μm
XY Positioning Repeatability±10 μm±10 μm
Module LoadingManual or Conveyor Pass-ThroughManual or Conveyor Pass-Through
ToolingIPG Custom-Designed ToolingIPG Custom-Designed Tooling & 3rd Party Tooling
Control SoftwareHMI2Siemens 3-Axis PLC Control
Dimensions2600 L × 2200 W × 1800 H mm3500 L × 2500 W × 2900 H mm

Adjustable Mode Beam Lasers

The YLS-AMB Adjustable Mode Beam Laser range is a widely used tool in cutting, welding, and additive manufacturing. The range offers a wide selection of dual-beam lasers, which add a secondary ring beam to support a high-intensity core beam. 

Adjustable

 Features 


Available in multi-mode, single-mode and quasi-continuous mode lasers


Welds up to 3 kW in single-mode and up to 50 kW in multi-mode


Dual beam technology for better control over process results


Speeds up welding to more than 10X faster than single beam welding


High-speed aluminium welding with no cracking and excellent welding results


High-speed and high-quality welding for e-mobility applications

LDD-700

LDD-700 is IPG’s real-time laser weld measurement system that uses Inline Coherent Imaging (ICI) for detailed and accurate battery laser weld monitoring. It uses a low-power IR laser beam to gauge distances, which is fired right at the bottom of the keyhole to record depth in real time.

LDD-700

 Features 


Inline coherent imaging technology for better laser welding efficiency


Measures the weld keyhole depth up to 40 mm and above


Produces depth readings with micron-level accuracy


Reduces the cost and inefficiencies of welding defects


Can be integrated with software for better insights and risk management


Works with other IPG fiber lasers and technologies








Not Sure Which Battery
Welding Solution Is Right for You?


Speak to the team at Industrial Laser Solutions about your materials and use case. We’ll pair you with the right machine and support you at every step.

Enquire Now